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Software

One platform for the whole metal plant

Production, quality, inventory, sales, finance and maintenance on one shared database, designed around the challenges metal businesses face and scalable from one plant to many.

11connected modules
15platform features
6metal industries
1shared database

Modules

Each module works on its own and shares data with every other one, so nothing is entered twice.

Plant modules

Plant module

Production & Purchase

Streamline production processes, optimize resource allocation and manage efficient procurement.

  • Multi-step production planning and scheduling
  • Process routes with WIP by stage, including outside processing
  • Value-add costing for each process
  • Purchase requisitions, orders and supplier lead times

Plan, produce and buy against the same live demand.

Plant module

Quality Control

Ensure product excellence with robust quality management, including traceability, testing and regulatory compliance.

  • Heat-wise test results and full traceability
  • Quality gates that hold failed material automatically
  • Test certificates combining mill chemistry and your results
  • Holds, quality codes and approvals

Only approved material moves on, and every certificate comes from data.

Plant module

Machine Maintenance

Maximize equipment uptime with predictive maintenance, minimize downtime and reduce maintenance costs.

  • Preventive maintenance schedules by machine
  • Breakdowns and stoppages logged with reasons
  • Spares consumption recorded against each machine
  • Operator and stoppage analysis

More uptime, and a clear record of why machines stop.

Plant module

IoT & Automation

Connect your devices, automate tasks, gain real-time data and optimize your operations for maximum efficiency.

  • Machine and furnace data captured automatically
  • Running hours, line speed and temperatures by batch
  • Barcode and QR code scanning at stores and dispatch
  • Third-party API integration for devices and portals

Shop-floor data arrives on its own instead of being typed in.

Plant module

Weight Integration

Integrate accurate weight data across your operations for improved production control, inventory management and quality assurance.

  • Weighbridge readings posted to receipts and dispatch
  • Scale integration for coils, bundles and packs
  • Theoretical versus actual weight reconciliation
  • Multiple units of measure: tonnes, metres and pieces

Weight gaps show up per coil or bundle, not at month end.

Commercial modules

Commercial module

Inventory

Maintain accurate inventory levels, prevent stockouts and reduce carrying costs with advanced inventory management.

  • Heat-wise and lot-wise stock
  • Search by grade, size, ID/OD, length and remnants
  • Multi-warehouse stock and transfers
  • Reorder points and replenishment

Accurate stock, fewer stockouts and lower carrying cost.

Commercial module

CRM / Sales

Build strong customer relationships, boost sales and improve customer satisfaction with comprehensive CRM capabilities.

  • Enquiry to quote to order in one flow
  • Integrated metal price book
  • Multi-currency pricing and quotes
  • WhatsApp and mailbox integration

Faster quotes and orders that match what the plant can make.

Commercial module

Logistics & Dispatch

Optimize supply chain operations, track shipments and ensure timely delivery with efficient logistics management.

  • Transport lineup and loading lists
  • Packing lists and bills of lading
  • GST invoicing and e-way bills
  • Certificates printed or emailed with each load

Dispatch paperwork comes from the same record production created.

Business modules

Business module

Finance

Gain control over finances, automate accounting processes and make informed business decisions with financial insights.

  • Payables, receivables and general ledger
  • Budgeting and cost centre accounting
  • Banking integration
  • Production cost analysis

Know your real cost per tonne, not an estimate.

Business module

Human Resources

Streamline HR operations with automated workflows, improve employee engagement and build a high-performing workforce.

  • HR and payroll
  • Attendance and shift records
  • Manpower traceability by job and machine
  • Employee documents in one place

Labour cost and capacity tied to actual production.

Business module

Artificial Intelligence

Uncover hidden patterns in your data, make informed decisions and gain a competitive edge with powerful AskEzy AI model.

  • Conversational AI for your ERP data
  • Summaries, trends and exceptions in seconds
  • Instant answers without running reports
  • Faster decisions with AI-driven analysis

Cross-functional insights from live transactions

Platform

Platform features

Built into every module.

Source code accessSource code access available, so you are never locked out of your own system.
Banking integrationConnect with your bank for payments and reconciliation.
Multi-languageTeams can work in the languages they use.
Dynamic dashboardsDashboards update as the plant runs.
WhatsApp integrationShare documents and updates over WhatsApp.
Multi-currencyQuote, invoice and account in multiple currencies.
Barcode & QR codeScan tags at receipt, production and dispatch.
Intelligent reportsReports built from live data, not exports.
Audit trail logEvery change logged with who, what and when.
Third-party API integrationConnect machines, portals and other software.
Document managementCertificates, drawings and documents stored against records.
Multi-OS supportWorks across Windows, macOS, Linux and mobile.
GST & e-way billCompliant GST invoicing and e-way bills.
Mailbox integrationSend and receive email from inside the system.
Data importBring in masters and opening data from spreadsheets.

Challenges

Industry challenges it solves

The problems metal manufacturers raise most often, and how Formezy handles them.

01Heat number management & traceabilityHeat numbers carried from receipt to certificate.
02Scrap analysisScrap booked by type, stage and heat.
03Operator & stoppage analysisStoppages recorded with reasons, by operator and machine.
04Variance analysisYield, standards and efficiency compared per process.
05Multiple units of measureTonnes, metres and pieces handled side by side.
06Budgeting & cost centresBudgets and costs tracked by cost centre.
07Production cost analysisCost per tonne from actual consumption and time.
08Material, manpower & machine traceabilityWho made what, on which machine, from which material.

See every module on your own data flow

A walkthrough tailored to your segment, process route and reporting needs.

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