Slitting plans that leave edge scrap
Slit plans and edge trim are recorded per coil, so scrap by width and customer is visible.
Rolled, coated and slit
Coils & Sheets ERP software
Advanced ERP for steel coil processing centres. Manage hot and cold rolling, coating, cutting and slitting with precision and efficiency.
Quick answer
What is coil processing ERP?
Coil processing ERP is software for steel service centres and coil processors. Formezy records every master coil by heat and weight, plans rolling, coating, slitting and cut-to-length work, links child coils and sheet packs back to their source coil, and reconciles weight from receipt to dispatch.
Coils on hold still getting promised
Hold and quality codes keep blocked coils out of allocation and shipment.
Weight gaps from receipt to dispatch
Weight integration captures scale readings at every step and reconciles them to the source coil.
Segments
Built for every coils & sheets segment
3 segments, each with its own shop-floor process flow.
Slitting & cut-to-length service centres
Steel service centres that slit coils and cut sheets to order. Slit plans, child coil traceability and weight reconciliation run from receipt to dispatch.
See the 7-step flowGalvanized coils & sheets (GI / GP)
Continuous galvanizing lines producing GI and GP coils, with zinc consumption, coating mass and line data captured for every coil.
See the 7-step flowColour-coated coils (PPGI / PPGL)
Pre-painted galvanized and galvalume coils. Paint lots, shade, film thickness and oven data are tracked for every coil.
See the 7-step flowShop-floor process flow
How Formezy runs a coils & sheets plant
Choose a segment, then a step. Each one shows what happens on the shop floor, what Formezy records, and what changes as a result.
On the shop floor
Master coils weighed in and tagged
Shop-floor impact
Every coil identified
On the shop floor
Surface and thickness checked before release
Shop-floor impact
Held coils never promised
Quality gate. If it fails: hold, return or downgrade.
On the shop floor
Orders combined into a slit pattern
In Formezy ERP
Slit plan built from open orders; theoretical yield calculated
Production & Purchase moduleShop-floor impact
Less edge scrap
On the shop floor
Coil slit into narrower child coils
Shop-floor impact
Parent-to-child traceability
On the shop floor
Coils levelled and cut into sheets
Shop-floor impact
Weight gaps visible
On the shop floor
Coils and sheet packs packed and tagged
Shop-floor impact
Packs traceable to source
On the shop floor
Orders loaded against the loading list
Shop-floor impact
Accurate dispatch
Slitting & cut-to-length service centres, step 1 of 7
Coil receipt
On the shop floor
Master coils weighed in and tagged
Shop-floor impact
Every coil identified
On the shop floor
CR or HR coils received for galvanizing
Shop-floor impact
Substrate traced
On the shop floor
Strip cleaned and annealed in the line furnace
Shop-floor impact
Line conditions on record
On the shop floor
Strip dipped in molten zinc and wiped to target
Shop-floor impact
Zinc cost per tonne
On the shop floor
Strip skin-passed and passivated
Shop-floor impact
Consistent finish
On the shop floor
Coating mass and adhesion checked
Shop-floor impact
Off-spec coils held
Quality gate. If it fails: downgrade or re-process.
On the shop floor
Coil recoiled, slit or cut into sheets
Shop-floor impact
End-to-end traceability
On the shop floor
Coils and bundles loaded and invoiced
Shop-floor impact
Certificates from data
Galvanized coils & sheets (GI / GP), step 1 of 7
Substrate receipt
On the shop floor
CR or HR coils received for galvanizing
Shop-floor impact
Substrate traced
On the shop floor
GI or GL coils received
Shop-floor impact
Substrate traced
On the shop floor
Strip cleaned and chemically pre-treated
Shop-floor impact
Process cost visible
On the shop floor
Primer and finish coat applied by roll coater
Shop-floor impact
Paint use per coil
On the shop floor
Coated strip cured in the oven
Shop-floor impact
Cure conditions on record
On the shop floor
Shade, film thickness and adhesion tested
Shop-floor impact
Shade complaints traceable
Quality gate. If it fails: downgrade or recoat.
On the shop floor
Coil recoiled, protected and packed
Shop-floor impact
Ready-to-ship packs
On the shop floor
Coils shipped with colour and test details
Shop-floor impact
Fewer dispatch errors
Colour-coated coils (PPGI / PPGL), step 1 of 7
Substrate receipt
On the shop floor
GI or GL coils received
Shop-floor impact
Substrate traced
Dashed ring marks a quality gate, where failed material is held before it moves on.
Software
The modules behind coils & sheets plants
The same connected platform, configured around your process route.
Questions
Coils & Sheets ERP: common questions
Still have a question?
Talk to a metal ERP specialist about your own plant and process route.
Which coils & sheets segments does Formezy support?
Formezy supports slitting & cut-to-length service centres, galvanized coils & sheets (gi / gp) and colour-coated coils (ppgi / ppgl), each with its own process flow. Plants that combine segments run them in one system.
Which coil processes does Formezy cover?
Hot and cold rolling, coating, cutting and slitting, along with coil receipt, inspection, packing and dispatch.
How are slit coils linked to the master coil?
Each child coil is recorded against its parent and inherits its heat, grade and test data, so traceability holds after slitting.
Can it reconcile weight from receipt to dispatch?
Yes. With weight integration, scale readings post at receipt, in production and at dispatch, so gaps between theoretical and actual weight show up per coil.
How are coils on quality hold handled?
Holds and quality codes are tracked on each coil. Held coils stay visible in stock but can be kept out of allocation, and shipment can be limited to approved material.
Can coating be costed per coil?
Yes. Coating is a tracked process stage, so zinc or paint consumption can be booked against each coil for accurate costing.
Other industries
Ready to run your coils & sheets plant on one system?
See Formezy configured around your own process route, from receipt to dispatch.